Filter for dedusting
Filtration in industrial dedusting
Industrial dedusting applications
Pleated filter cartridges, filter panels as well as ready-made filter tubes are used for industrial dust removal in centralized dust collection systems, stationary bulk-material storage systems, and in mobile extraction systems, such as those used to remove welding fumes.
Filter cartridges, filter panels and filter tubes are used when dust has to be filtered in industrial processes. This affects a wide variety of industries and requirements. To meet the challenges in industry, dusts must be collected and filtered with dust collection systems. For these systems to work effectively and reliably, the quality of the filter components is crucial. It is therefore important that the filtration is matched to the equipment and its application.
Since all these components are used in a wide variety of designs, we need some data on your individual requirements. Our experts will be happy to advise you on this without obligation in our live chat, by phone, via e-mail or directly on site. Alternatively, you can fill out the following form. As a filtration specialist, we are at your side with customized solutions. Our many years of expertise in the field of filtration, coupled with the widest range of filters on the market and the best manufacturer relationships, is a game changer for the challenge in the field of industrial dust removal.
Filter cartridges for dust collection
In many industrial processes, air is used as a working medium. However, the air is often contaminated by foreign substances, causing harmful, toxic or explosive dusts. To return the air to the atmosphere, it must be filtered. Dust collector cartridges offer an efficient way of separating industrial dusts in various dust collection systems, thus protecting operations, people and the environment.
They are useful in various industries and areas where exhaust gases or hazardous materials are generated. These cartridges are made of pleated filter media and provide more filtration area than hoses. They have a high dirt-holding capacity and allow extended service life thanks to pneumatic cleaning. The cartridges are easy to assemble and disassemble, which reduces maintenance costs.
They are useful in various industries and areas where exhaust gases or hazardous materials are generated. These cartridges are made of pleated filter media and provide more filtration area than hoses. They have a high dirt-holding capacity and allow extended service life thanks to pneumatic cleaning. The cartridges are easy to assemble and disassemble, which reduces maintenance costs.
Structure:
- Pleated (star-pleated) filter media made of blended cellulose nonwoven fabric and polyester
- Filter media are available with a flame-retardant, oil/water-repellent and/or anti-static finish
- Wide range of mounting systems
- Commercially available fastening systems, such as retaining rod fasteners (DIN cartridge), hook flanges (3-hook flange/4-hook flange), and plug-in cartridges for fastening on the pure or raw-gas side
- Various designs, such as cylindrical, oval, and conical are available
- Customized filter cartridges (filter medium, filter area, pleat stabilization …) are possible
- Filter media are available with a flame-retardant, oil/water-repellent and/or anti-static finish
- Wide range of mounting systems
- Commercially available fastening systems, such as retaining rod fasteners (DIN cartridge), hook flanges (3-hook flange/4-hook flange), and plug-in cartridges for fastening on the pure or raw-gas side
- Various designs, such as cylindrical, oval, and conical are available
- Customized filter cartridges (filter medium, filter area, pleat stabilization …) are possible
Special shapes:
- FDE-compliant filter elements
- WAM filter elements: special receptacles at the head of the filter
- Bag filter replacement elements: pleated, long, or thin dedusting cartridges / retro-fitted bag filter systems
- WAM filter elements: special receptacles at the head of the filter
- Bag filter replacement elements: pleated, long, or thin dedusting cartridges / retro-fitted bag filter systems
Advantages:
- Large filter surface in a small installation space
- Large dirt retention capacity (filter cake)
- Pneumatic cleaning extends the filter’s service life
- Easy installation/disassembly reduces maintenance costs
- Large dirt retention capacity (filter cake)
- Pneumatic cleaning extends the filter’s service life
- Easy installation/disassembly reduces maintenance costs
Fields of application:
Chemical industry, pharmaceutics, food industry, wood industry, plastics industry, building materials industry, metal processing, metalworking.
Special use cases: welding fume extraction, gas turbines, road construction machinery, road sweepers
Dust classes:
L, M, H after DIN EN 60335-2-69:2010
Filter panels
Our filter panels are suitable for a wide range of industrial manufacturing processes and dust types and are compatible with all common dust collection systems. The filter panels are particularly durable and efficient in separating dust. There are different variants of the filter media, depending on the requirements of the dust. The base is a polyester medium, which can also be oil and water repellent or antistatic. For sticky or fine dusts there are membrane filters.
Our high performance filter panels are made of pleatable synthetic nonwovens and have low filter resistance, very good cleanability and excellent filtration result, high separation rates and are chemically resistant. They are also suitable as replacements for sintered element filter plates or tubular plate filters and can increase the filter area. We also offer special venturi nozzles for cleaning optimization.
Structure:
- Pleated filter media made of polyester, if necessary with appropriate finish such as PTFE coating
- Can be installed on the raw-gas side and the clean-gas side
- Filter media are available with a flame-retardant, anti-static or oil/water-repellent finish
- Standardized dimensions for the receptacle
Advantages:
- Low filter resistance
- Flow optimized head
- Extremely durable
- For high dust concentration
- Pneumatic cleaning extends the filter’s service life
- Easy installation/disassembly reduces maintenance costs
Fields of application:
Chemical industry, building materials industry, metal processing, metal working
Special use cases:
Rail grinding trains, welding fume extraction systems, Laser smoke separation
Dust classes:
L, M, H after DIN EN 60335-2-69:2010
Optional accessories:
Precoating agent (precoat), Venturi nozzles
Filter tubes
Filter tubes are a popular and inexpensive filter medium for the filtration of wood dust as well as in the chemical, metal processing and food manufacturing industries. Due to the various manufacturing options, they ensure optimal filtration for all applications. Filter tubes can be made of polyester, needle felt and polyamide. If required, a PTFE coating or membrane can be added to the filter tube. Our filter bags offer long service life, optimum filtration performance, low pressure loss and best regeneration behavior due to the use of high-quality technical fabrics and materials.
We offer custom-fit filter bags for filter systems of all well-known manufacturers and assemble them according to your specifications. To give the filter more stability, we can add support rings or other ring reinforcements. We also offer high-temperature designs (up to 450°C). Other fabrication options individually for your filter system are also possible. We would be pleased to prepare a quotation for your special requirements.
Structure:
- Sewn or welded filter media made of needle felt, polyester or polyamide
- Filter media are available with a flame-retardant, anti-static or oil/water-repellent finish
- Standard fastening systems, such as beaded, double bead, snap ring, etc.
- Retaining systems, such as baskets, lugs on the floor
- Special designs: high-temperature filter tubes (up to 450°C)
- Customized filter cartridges possible (filter medium, filter length, seam reinforcements, etc.)
Advantages:
- Very large quantities of dust (e.g., building materials industry)
- Low procurement costs
- Durable/washable
- Mechanical or pneumatic cleaning increases the filter’s service life
Fields of application:
Chemical industry, wood industry, plastics industry, building materials industry, metal processing, metalworking, silo plants, cement industry
Dust classes:
L, M, H after DIN EN 60335-2-69:2010
Optional accessories:
Support cages
Filter material in dedusting
The filter material used is an important factor for the function of the dust collection system. With our high-performance filter media, we can ensure the best possible air purity in your plant. For this purpose, the filter material is adapted to the properties of the dust. In the overview you can see our filter media and possible extensions.
Filter medium
Glasfasermedien
Zellulose-Mischvlies
Nadelfilz
PTFE Beschichtung oder Membrane
Polyamid
Expandable equipment
Flame Retardant
Antistatic
Oil Repellent
Water Repellent
The quality of the filter components is crucial for the effectiveness and reliability of the systems. As filter specialists, we can help you get the most out of your dust collection equipment. Our dust collection filters are available in a variety of formats and media to allow for the treatment of all pollutants. We source our filter components directly from manufacturers, which allows us to offer good prices and deliver quickly. After all, speed and flexibility can be decisive factors in industrial manufacturing. With us, you get a reliable partner for industrial dust filtration.
With special designs, we realize solutions for your specific needs. We work closely with you to find an effective and cost-efficient solution that meets individual requirements and complies with legal regulations. Simply use our form or contact our experts without obligation in our live chat, by phone or via e-mail.
